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<b>Welcome to the Ford RS Owners Club's Norfolk Group forum!</b>
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Author Topic: Escort Cosworth Engine Build  (Read 3541 times)
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massivewangers
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« Reply #50 on: May 07, 2010, 10:15:14 PM »

Getting there now then!
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cozmeister
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« Reply #51 on: May 08, 2010, 02:29:31 PM »

I expect you're just itching to get behind the wheel now Wink
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Gavin E-Cos
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« Reply #52 on: May 08, 2010, 04:15:47 PM »

I expect you're just itching to get behind the wheel now Wink

yes cant wait, but I wouldn't want to rush anything, I want things just right, as you can tell from then attention to detail and the parts going in to it!

I bet your glad to have yours back to her full power again too!

Gav
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Gavin E-Cos
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« Reply #53 on: July 21, 2010, 12:37:50 PM »

Just a quick update for you, I have my car back  thumbsup

Well actually I collected it early June, here is a shortened version of my article in the RS Norfolk newsletter.
 

I arrived very excited at SCS (as you can imagine) as I hadn't driven it since Snetterton, 27th October 2007! Harvey & Jim showed me round the car and what they had done.

All ready to head home, fresh fuel, new diff & gearbox oil, fresh new engine & mot!

At last the time to drive my RS home was here, the engine started first time and sounded smooth, the next hurdle was to pull away for the first time with a paddle clutch without stalling! This I managed and off I went down the road, as pleased as could be. First gear is a little juddery but not too bad, the other gears feel normal and the clutch feel & pedal weight isnt too bad either. I didn't have to wait long to practice my first gear, traffic driving as two roundabouts from SCS, the main road was closed due to an accident, this meant all the cars were then sent on single carraigway roads all trying to find our way back to the main road again. After this little hicup I was on my way home again with a smile on my face. I was aware of and still am aware of not killing 1st,2nd or more likely 3rd gear, so I was very gentle with these on the way home and only really testing the performance in 4th & 5th gear. I can report that the engine does pull very well and smooth!

The following weeks I have only taken the RS out a few times, and so far only had minor problems to correct, like a lamba bung working its way loose and coming out & a drive shaft gator coming off. These were sorted easily by me, I also decided to swap alternators, as mine was only reading around 11.5v when running.

As some may be aware when converting to coil packs the rev counter only reads 1/2 what is should so for the first few weeks I was trying to sort this out, which I think I have now  thumbsup

 
That was phase 1 over, now on to phase 2 - the body work!

I wanted to get my bonnet painted, so I have taken my car to Ivan at APVM for this to be done. After I had shown him the car, I decided to have a bit more major job done but to cover almost every little mark, dent (very minor) or bit of rust (fuel filler cap!!!!). The car has been there almost 3 weeks now so should be home soon.
 

I will put some pictures up soon and update you when I know more.

The car wont make it in time for this months meet but should be there for the August one.
 

VERY, VERY BIG THANK YOU TO HARVEY, JIM, TIM AND THE TEAM AT SCS, ALSO MIKE RAINBIRD FOR YOUR HELP

 

Gav
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cozmeister
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« Reply #54 on: July 21, 2010, 01:10:52 PM »

Is it likely to make it to the July meet? Wink
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Gavin E-Cos
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« Reply #55 on: July 21, 2010, 01:45:21 PM »

Is it likely to make it to the July meet? Wink

as I said in the post "it wont make this Months meet", I will be there as usuall in the Matiz, the Escort will hopfully be in my garage waiting for the paint to harden a little more before fitting the body film on the bonnet.

Gav
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cozmeister
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« Reply #56 on: July 21, 2010, 03:34:18 PM »

You could save yourself a fortune and use clingfilm from Aldi. Wink
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« Reply #57 on: July 21, 2010, 05:15:13 PM »

Sounds excellent Gav, you really are getting there now Grin
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« Reply #58 on: July 21, 2010, 08:42:51 PM »

You could save yourself a fortune and use clingfilm from Aldi. Wink
I will let you try that, I hope it will be a little bit better than clingfilm, anyway we use Tesco for extra clubcard points!


Sounds excellent Gav, you really are getting there now Grin

Yes, not long now it will be back at home for good, in fact I have not really seen the car this year, 4-5 weeks at most!

Gav
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« Reply #59 on: August 07, 2010, 09:40:07 PM »

Here are some engine pictures, I have also just had it back from the body shop so will also put some up.















I also have some body work prep pictures so will put those up soon too.

Gav
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« Reply #60 on: August 08, 2010, 08:13:00 PM »

Bootiful! Grin
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« Reply #61 on: August 12, 2010, 09:43:36 PM »

Bootiful! Grin

its nearly done now.
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« Reply #62 on: August 12, 2010, 09:49:51 PM »

Here is a few bodywork prep shots,














some almost finished pictures







Finished paint,


I will upload some more finished pictures but it is very hard to capture how clean, fresh & shiny it is in a photo!


not sure how these will look, as the file size has been reduced to email, I am waiting for the originals.

I am pleased to report my RS now looks better than it did when I purchased it back in 1999.
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« Reply #63 on: August 12, 2010, 10:04:50 PM »

Great stuff Gav, you really are getting a nice folder of pics together now to keep with the car Grin
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« Reply #64 on: August 13, 2010, 10:35:41 AM »

Gavin, you must PM me the bill - that's exactly what mine will go to Ivan for next!
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massivewangers
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« Reply #65 on: August 13, 2010, 10:37:58 AM »

Looks great Gavin. That is, without doubt, the best colour for an EsCos by far  Cool
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cozmeister
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« Reply #66 on: August 13, 2010, 11:16:25 AM »

I kinda like Aubergine... Tongue
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Gavin E-Cos
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« Reply #67 on: August 17, 2010, 07:56:23 PM »

here are a few shots before I put the deflector & hockey sticks on,
















Bodywork done by APVM

I hope you like these pics!
« Last Edit: August 23, 2010, 10:23:03 PM by Gavin E-Cos » Logged

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« Reply #68 on: August 18, 2010, 05:45:25 PM »

Looks lovely Gavin, you must be really pleased with the outcome here! Smiley
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